We are just outlining the steps we took to rebuild our Rockwood pop up camper roof. There may be different and better ways to rebuild a damaged roof, and our experiences should not be construed as professional advice. You might remember that we brought home a new little project last month. There was some massive water damage, thanks to a roof leak, so we knew that our first project on this old gal was going to be a complete roof rebuild. Now, up until this point, all of our hands-on pop up camper experience has been with our Coleman camper.
We are pretty familiar with Coleman pop up campers, but this Rockwood was a whole new ball game for us. We basically approached this roof rebuild like a puzzle. I highly recommend doing this.
We really want to go into detail on just how we tackled our pop up camper roof rebuild, so we are breaking this post up into several smaller posts.
There was a lot of manual labor involved. First up? How we removed and deconstructed the roof. The very first thing we did was remove the canvas. The canvas of our pop up camper slides into a groove at the bottom of the plastic curtain tracks.
Pop Up Camper Remodel: Repairing a Coleman ABS Roof
There are several screws that hold it in place, so once we removed them, we could just unzip the canvas at each corner and slide the individual pieces out of the track. Because they had been in place for years, we did have to gently pry the track up a bit where the screws had been.
Once we did that, it was no big deal to slide the canvas away from the roof. Once we had removed the canvas, we also removed the curtain tracks, labeled them, and set everything aside.
Once the tension from the cables was released a bit, we unscrewed the bolts that attach the lift arms to the roof. Then we carefully slid the lift arm off the bolt and set the arm to the side of the bracket. Then we grabbed our teenagers, and each person took a corner of the roof. We lifted the roof up and off the body of the camper and placed it upright on the floor of the garage.
Justin Mr. TypeTwoFun removed the rv vent and all the metal trim from around the outside of the roof. This was no easy task, as there were several layers of caulk and butyl tape to dig through and scrape off. This part was the worst.Camping is one of the best activities anyone can do, may it be with family, friends, workmates, or even alone.
What makes it even greater is that you can also camp with your car, as there are now pop-up campers that can be installed to your pickup truck or RV, making it more comfortable to spend a night outdoors. But sometimes, the roof may end up being faulty, and eventually breaking.
If that's the case, then it's time for a pop up camper rebuild. Not to worry about the steps and procedure, as it doesn't require expert skill or knowledge. You won't even need to spend tons of money on repairing it either. Keep on reading to find out how to properly do a pop up camper roof rebuild!
What makes it even greater is that you can also camp with your car, as there are now pop up campers,making it more comfortable. Here are the supplies and materials you will need to prepare beforehand in order to do the repairs:. You can find any of these materials at home. If not, you can purchase them from your local hardware store, or from reputable online shops. There will be times your pop up camper roof needs repair due to cracks from small accidents or extreme weather conditions.
It is almost inevitable, especially if you use it a lot or have had it for quite some time. Either way, it's important to know how to properly patch it up and fix the cracks to have a functioning roof to keep you protected and warm while camping. Put on your safety mask, gloves, and goggles.
Be aware that the materials are toxic, so it's best to wear safety equipment so as not to inhale or get in contact with the fumes.
While this may seem counter-intuitive, drilling holes on the cracks will help to keep them from spreading, so make sure not to skip this step. Using a metal file, scrape the roof on and around the cracks. This will help let the filler material stick. With ABS cleaning solvent, clean the cracked areas. This will also make the filler material stick better, and it will be easier to apply it when there is no dust or sediment around the area.
You can also wipe off some big particles beforehand.When we bought our pop up camper, we had been looking on Craigslist for quite some time for just the right deal. We obviously threw that right out the window when this little Coleman Santa Fe came along. Because our Santa Fe was in such fabulous condition for the price, we jumped on it.
I had read horror stories about the Coleman ABS roof situation, but I was confident we could head off any problems. What is an ABS roof?
Does Air Conditioning Actually Work In a Pop Up Camper ?
The idea was good, no seams for water to leak in, etc. The sun really dried them out, and there was some severe cracking and delamination on many campers.
Coleman had to replace quite a few roofs. Seems like a deal breaker, right? I thought so, too. After a lot of research, though, I realized that you could still repair that ABS roof, and, in many cases, the owners of the repaired Coleman ABS roofs were happier with the results than had they gone with a traditional pop up camper roof.
We had minimal cracking in our ABS roof. There were a couple of medium sized cracks on one corner, a few small hairline cracks along the lip of the roof, and some spidery cracks under the awning rail. After a lot of research, we decided the best method for repairing the roof, and preventing further cracking in the future, was the ABS MEK patch method, followed by a good coat of UV protectant bedliner. This is supposed to help keep the crack from spreading.
Then he used a cutting wheel to clean out the crack. He wanted a nice clean surface for the patch to adhere to. TypeTwoFun used to patch the crack is pretty toxic. He had to use a respirator when he was applying the stuff. MEK is a solvent that breaks down plastic, and it is pretty dang toxic.
Make sure you wear gloves and a respirator when handling it. Wipe down the cracks you are patching with a bit of MEK on a clean rag. The MEK will eat into the plastic a bit and give you a nice surface for your patch to adhere to.
Use a Popsicle stick or paint stirrer to patch your cracks and then let them dry. Once we had all of our cracks repaired, we used some steel wool pads in our sander to sand the whole roof down. We wanted to make sure that we had a nice clean surface for our bedliner paint to adhere to. Make sure the whole surface has been sanded evenly.
You want to wipe the whole roof down with MEK.
We used clean, old t-shirts cut into rags. Make sure you protect your hands with gloves and check them periodically for holes.Susan of RVBlogger owned a pop-up camper for over 10 years. While her daughters were growing up she used to take them camping on most weekends every spring, summer, and fall. The one thing she wished she had in her pop-up camper was air conditioning. I was surprised to learn that the answer is yes!
So in this article, we will discuss the three types of air conditioners for pop-up campers. There are three types of air conditioners for a pop-up trailer. We will discuss the advantages and disadvantages of all three types below so you can determine which type will work best for you. They are typically on wheels and they can be placed anywhere you want in your pop-up camper. They vary in size, but they often resemble a tall dehumidifier and they also have fans to keep the air moving inside the pop-up camper.
Portable air conditioners are very easy to use, and they require little effort from you in order to have cool air. Their main benefits are that they are inexpensive, they are small and lightweight and you can move them around. And of course, they take up precious floor space inside your pop-up. Although Portable air conditioners are relatively cheap some Rvers complain that these types of units are loud since the compressor of the air conditioner is inside the camper.
So you will hear the cooling sound while inside your pop up. They are secured in the window of the pop-up trailer, and they are very easy to install, so you can easily mount them yourself. Also, they plug into a standard wall receptacle so they are very easy to set up.
Also, you will need to remove the unit from the window every time you break camp and travel. This is somewhat of a hassle but the work is very minimal. Rooftop air conditioners resemble a box which is mounted on top of the pop-up trailer. Most rooftop air conditioners are strong enough to efficiently cool your pop-up.
A single rooftop air conditioner can cool an area of 10 feet by 20 feet rather easily. There are many advantages to adding a rooftop air conditioner to your pop-up camper. They are efficient and powerful enough to provide cool air inside even during very hot and humid summer weather. In addition, many rooftop units can double as a heater which can extend your camping season from early spring to late fall.
Rooftop air conditioners can also be costly to repair. Depending on the size of the unit it can use a ton of power, so this is not the best choice for those who are conserving energy or like to camp off the grid.
Before buying an air conditioner you need to know the amount of BTUs needed to cool your pop-up camper. The easiest way to find the right number of BTUs for your pop-up camper trailer is by multiplying the square foot area of the trailer by If you are an avid camper then making an investment in a rooftop air conditioner is well worth the money.
Otherwise, you can get by spending much less money on a portable or window unit air conditioner. Do you have any thoughts or questions about air conditioning your pop-up? Please share any comments or suggestions below.Start by removing the canvas and canvas rails from the interior roof and the lights any vent shrouds and ceiling mounted items door holder, etc. If you want the lights and vent in the same place as before then measure them out before you remove them so you know where they went.
Once the roof is detached from everything but the 4 uprights get 3 more friends and some pizza and beer and have them help remove the roof. Lower it down and unscrew the bolts, but keep them for replacement measurement later. I kept all my screws and bolts until I was done.
If the bolts can be re-used then good, but you should use new screws in place of where old screws were. Some of mine were pencil points when I took them out from all the water damage. Lay the roof on the ground and start removing everything else, awning rail, corners, and roof vents. Save the side metal pieces for a template for the new wood. Measure where the vent was as if you are replacing in the same spot. I relocated mine, so this is the perfect time to add a new vent, move one or add AC because this new roof will support the weight of an AC unit.
Clean off the metal parts as best you can mainly removing any butyl or putty tape to ensure a clean seal upon reinstallation. Take your side metal panels and trace them onto the new side wood boards and then measure for the front and back panels by using the bottom channel.
We then put those two boards in the channel and then measured the distance between them for the front and back boards and the ribs as well. So cut the sides, front, back, and ribs up to the measured lengths. You will need to router the bottom of all 4 sides to fit into the channel due to the increased thickness of the wood. Place the wood into the metal bottom channel to ensure all 4 sides match up in the channel and with each other.
Sand down if needed. Remove from the channel. We had to add a second 2x2 next to one rib due to the where the underlayment top pieces laid down at. We had one piece overlap one rib too much and not enough room to screw on the other two pieces of underlayment to the ribs.
This will be mainly for stability and attachment of the ceiling material. This step is pretty easy and specific to your roof length. Due to the placement of the ribs we decided to lay down 1 piece from side to side and the other two front to back see photo. I also used wood glue on the ribs when I laid down the underlayment. Cut out the area s where your vents will go before putting the TPO on.
Screw from on top the underlayment down to avoid anything poking the TPO. Maybe schedule this part after a meal and a rest period or first thing the next day. We did it in about and the glue dried FAST… So I would say 65 to 70 would be ideal, but that all depends on a lot of factors of your climate. Make sure it drapes over all 4 sides and has overhang. Get your supplies ready and be prepared to work fast. Go to the bathroom, get the kids snacks and water, kiss your wife or partner, drink some water and do a little Karate Kid meditation to calm yourself.
Get your roller out and attach it to a pole and put on the paint cover. Have more handy. Get your paint tray and lay down a large area of something to protect your floor.Ask a Question Here are the questions asked by community members. Read on to see the answers provided by the ThriftyFun community or ask a new question. I would like input and pictures on replacing the roof on a Coleman Santa Fe pop up tent trailer. Thank you. By Bob. I can't recommend www.
I have a and mine has luckily been free of problems, but I'm always waiting for the other shoe to drop. The shipping is crazy. Any chance you can take a trip to the factory? It would probably cost you the same, but at least you'd get a little vacation out of it. Advertisement Even if you have to pay for the shipping, I'd recommend doing it anyway.
We are the second owners of ours and that's part of why we wait with baited breath to see what's going to happen with ours. Too bad, because it's a handsome roof. Our vinyl ceiling in our Coleman Columbia pop up trailer has some buckling, what can we do to fix this?
The Popup Princess has advice on all kinds of repairs. Coleman's customer service was helpful for trying to locate info on stoves and such Their contact info is www.
ThriftyFun is one of the longest running frugal living communities on the Internet. These are archives of older discussions. Could someone please tell me how to replace the roof ceiling in my pop up camper?
It's an 86 Star Craft, and now we are ripping out the foam. We have fixed the roof, so it no longer leaks, but the entire ceiling on the inside needs replacing. Any help would be greatly appreciated! He has done this before. As long as you don't leak, then invest in an auto book for interior headliner fabrics.Roof assembly. Model Aluminum construction. Wondering if this roof will fit yo Perfect for repairing cracks and holes on roofs and storage boxes.
Pre cut in 5 or 10 foot sections to repair a section. This is not an old stock item, this seal w The roof seal installs into a channel inside, or on the bottom of the roof. Coleman and Fleetwood pop ups with metal, or two piece roofs always use Use this kit to prep a metal roof system for an air conditioner installation. The 4 channels in thi Air conditioner install kit for Fleetwood pop ups with metal roofs produced after This kit will also work on all Somerset pop up campers.
Air conditioner roof channels. These aluminum channel extrusion braces are required for roof top air conditioner installs. They install inside the They install inside the roof to provide stability for t The Coleman Mach 3 is one of the best RV air conditioning values available.
How to Repair a Pop-Up Camper Roof
It features a large evaporator and condenser coils with raised lance fi The air conditioner controls are located on the assembly, a Plastic wire trim to the hide air conditioner power wire.
Simply peel back the bac Foam gasket kit for rooftop air conditioner installation. This gasket is found under installed air conditioners, and acts as the weather seal. This brace kit has a curved design to fit the plastic roofs that have experienced saggin Directly compatible to the following unit.
This br Complete kit designed to install a roof top air conditioner on Coleman and Fleetwood pop ups. Comes with the interior brace to help support the wei This brace may or may not have the 2 air conditioner power wire holes on one side. Brace m Right angled mounting bracket for roof brace installations. Popular on Destiny models. Air conditioner roof brace mounting bracket. Part numbe Exterior metal roof cap. This cap hides the installation of the exterior roof brace for the hat bracket. Found on ABS roofs that have had the curve Fits Yakima roof mounted bike and cargo rack systems.
Fits roof mounted bike and cargo rail systems.